Integral Quench Furnace: Super IQ
New generation Integral Quench Furnace for low pressure carburizing (LPC)
The unit is designed so that it can be added to existing process lines of carburizing furnaces without any need to significantly modify the existing infrastructure.
This also applies to situations where it is necessary to replace an old, worn-out Integral Quench (IQ) furnace with a new unit. The applied solutions allow trouble-free installation of the furnace regardless of the brand of the original equipment that is being replaced. This means full integration with the existing elements used for transporting the feed (the loader, the delivery tables, the process equipment) when it comes to mechanic and automatic technologies.
Thanks to it being adapted to work with conventional quenching oils, the treated workpieces are washed by traditional washing devices available in the line. The washing technology, the type of agents used, and the good practices of the operators do not require any changes – the user can keep benefiting fully from the experience they have previously gained.
/ No added production costs with improved quality and productivity compared to Sealed Quench carburizing
/ Fits to any make Sealed Quench lines and their pits
/ No ENDO generator needed, no flame
/ Combines clean processing with exceptional performance of oil quenching
/ Turn it on, turn it off – no idling nor conditioning
/ Potential to reduce treatment time thanks to the possibility of treating at higher temperatures (>925°C), thus increasing efficiency and reducing production costs.
/ Automatic creation of recipes, fully automated operation.
/ Flexibility – no work, no cost.
/ Easy integration with traditional units.
/ “Process versatility +” (also treatment of tools, higher process temperatures).
/ Simple operation and attractive maintenance costs.
/ No open flames, smokiness, emissions.
/ Elimination of an additional device – the endo generator.
/ Automotive,
/ Transmission,
/ Machinery,
/ Comercial Heat treatment.
/ adding it to the existing chamber carburizing furnaces’ technological lines, without the need to make significant modifications to the existing infrastructure – means not only huge savings for enterprises, but also a nod to ecology.
/ the low-pressure carburizing (LPC) technology used in this solution significantly reduces the process gases consumption, which in turn reduces CO₂ emissions to the atmosphere to an absolute minimum.
/ a significant improvement in the furnace operation safety, as the need to emit the process atmosphere and the requirement to burn it with an open flame, which is typical for traditional solutions, is eliminated.
